End Table(s) build

Here is my build log for a couple of end tables I am building.
Only thing that is not from reclaimed timber is the MDF backing board, Dowels for joins and Glue.

Planned and thicknessed all the timber

Then cut the pieces for the tops
Google Photos

Google Photos

I originally tried this with the Mitre saw but found that I couldn’t get a good angle (saw was out of wack)
so I used the table saw to get a very consistent angle. (Is close to 30 degrees but doesn’t matter as long as there are all the same.)

Marked the centre line on the MDF parallel to one of the sides
Basically so when I glue them down I can trim them based on the square MDF side.

Dry fit all the pieces
Google Photos

Google Photos

Google Photos

Before I glued them up I did mix and match them to try to give them an interesting look
I wish I had thought about book matching them before, But I would have needed more timber.

Glued all the pieces to the MDF.
I put a couple of bits of ply on there to push against when fitting, but I found that they were out a little and too hard to adjust.
I glued up one side using a straight edge to get a clean centre line. As this is backed by MDF the glue is not structural and therefore I didnt need to clamp together (as the angle makes it Very hard to clamp these). There are methods but I didnt want to use them. I just put some weight on them to hold them down while the glue dried.
Google Photos

Once the glue dried I trimmed up all the edged on the table saw
Google Photos

and ran them through the Drum sander
Google Photos

Google Photos

Cut up some more timber for trim and glued to the sides.
Google Photos

lucky for the new clamps… still could have used some more (especially some parallel clamps).

straight after gluing trim
Google Photos

Sanding (60 grit) to cleanup and round the edges.
Google Photos

Cut up some more timber for the base and legs.
suing a couple of scraps I drilled and dowelled them to see how they would look

Google Photos

Google Photos

Decided on the centre for as it was easier and I didnt like the lack of meat in the side of the dowels for the flush fit. In the end most of this is pretty hidden under the table so I didnt think it really mattered.

Then I drilled all the dowel holes for all of the base/leg pieces using a dowel jig (worked great)

Google Photos

Google Photos

Dry fit
Google Photos

Dry fit with Top

Google Photos

Google Photos

I then Glued up the 2 base legs and attached to the top (with Dowels again)
Google Photos

Nearly there
Google Photos
Google Photos

just the tedious sanding and finishing to go…
I will post the final pictures once the finish is applied.

3 Likes

I saw these when I was in last night. Looking very good!! What dowelling jig did you use?

this one

I reckon this one is better though
https://www.timbecon.com.au/joinery/biscuiting-dowelling/jointpro-dowelling-jig

Very nice work bro. Very nice

Ah, that’s the same jig I’ve got. I was just too tight and bought one on Ebay from China but it was bloody imperial and not metric. How did you find the joins? Were they fairly precise?

If I had the money I’d get this one. It’s a bit pricey at $200 but it can do both dowels and slot mortises.
https://www.gregmach.com/product/jessem-zip-slot-mortise-mill/

I was eyeing off the Triton Duo-doweller for a while but the reviews are a bit meh on it.

Looking forward to seeing finished pics of your tables :+1:

Finished Sanding them
Google Photos

Cleaned them with Mineral Spirits
Google Photos

Google Photos

First Layer of Varnish
Google Photos

Google Photos

2 Likes