This project is superdoops easy and a christmas present for my step dad. This is a sign made with timber screws used in the lettering - I used this instructable here as a base:
BOM:
Woodshop timber (used trimming tool on router to put fillets on the edges)
647 External Timber screws 8-10 x 60mm (~$40)
I began by marking out the pattern as a 8 x 8 mm grid and marking out the font manually. I was going to use excel, but column formatting does not seem to be my forte. I used the font [Yoster Island][1] as a guide to mark out the pixels on the grid. (get it? Mark it out… ha ha)
Yeah, I really could have driven those jokes into ground… Took about three nights in front of the telly. Probably would be a lot faster using a drill. I was just being meticulous with position and height.
I am not sorry for driving this thread down into a hole, you wood have done the same. In fact like most screwed up things it turns out the opposite way to how it should go down.